Product Description:
The double stage vacuum extruder is a main forming equipment in the brick and tile industry. It consists of two main structures: an upper mixing stage and a lower extrusion stage. It integrates raw material kneading, strong mixing, vacuum degassing, and high-pressure extrusion. It is suitable for various brick-making raw materials such as shale, coal gangue, clay, fly ash, and construction waste, and produces dense, uniform, and high-quality clay strips. It is widely used in automated brick-making production lines for standard bricks, perforated bricks, and hollow bricks.
Features:
1. **Dual-Stage Separate Design:** The upper stage completes raw material humidification, crushing, uniform mixing, and thorough maturation; the lower stage performs vacuum degassing and high-pressure extrusion. Clear division of labor results in superior molding quality.
2. **High-Vacuum Degassing System:** Built-in large vacuum chamber provides high vacuum, thoroughly removing air from the clay and reducing brick delamination, bubbles, and cracking at the source.
3. **Wear-Resistant and Powerful Auger:** The main shaft auger is made of high-wear-resistant alloy material, offering pressure resistance, wear resistance, high thrust, smooth extrusion, and minimal wear, resulting in a long service life.
4. **Thickened Machine Body and Frame:** The integral heavy-duty steel structure is welded for stability, shock resistance, and strong load-bearing capacity. It remains undeformed under long-term heavy loads, making it suitable for the harsh production environment of brick factories.
5. **Intelligent Electrical Control Operation:** Equipped with frequency conversion speed regulation, one-button start/stop, and overload protection devices, it is easy to operate, runs stably, and has comprehensive safety features.
6. **Quick Mold Change:** The machine head mold is easy to disassemble and assemble, allowing for quick switching between different brick sizes and flexible production.
Technical Parameters:
| Function |
To Extrude The Mud Strip Out At The Vacuum Condition |
| Design |
Full Steel Structure |
| Warranty |
One Year |
| Name |
Double Stage Vacuum Extruder |
| Power |
160+400 Kw |
| Certificate |
CE/ISO |
| Model |
JKY70/70Y-40 |
| Vacuum Degree |
≤-0.092 |
| Capacity |
35000-45000 Bricks/hr |
Applications:
Suitable for large and medium-sized automated sintered brick production lines, it is the preferred equipment for new brick factory construction and for upgrading old brick factory equipment.
It is mainly used for extruding and molding various wall sintered bricks, hollow bricks, perforated bricks, and insulating blocks, and is an indispensable core molding equipment in modern environmentally friendly brick production lines.
Working Principle:
The raw materials for brick making enter the upper mixing chamber → water is added, mixed and kneaded vigorously → conveyed to the vacuum chamber for degassing → lower-stage spiral high-pressure extrusion → die head shaping and extrusion of regular clay strips → conveyed to the cutting process to complete the molding.
Support and Services:
Our Clay Brick Making Machines are designed to deliver high efficiency and durability for all your brick production needs. To ensure optimal performance and longevity of your equipment, we offer comprehensive technical support and services.
We provide detailed installation guidance to help you set up your machine correctly and safely. Our team of experts is available to assist with initial calibration and training to ensure your operators are well-versed in machine operation and maintenance procedures.
Regular maintenance services are available to keep your Clay Brick Making Machine running smoothly. We offer scheduled inspections, preventive maintenance, and prompt repairs using genuine spare parts to minimize downtime and extend the life of your equipment.
Technical support is accessible for troubleshooting and resolving any operational issues. Our specialists can guide you through diagnostics and provide solutions to optimize machine performance.
We also offer customization and upgrade services to adapt your machine to specific production requirements or to enhance its capabilities with the latest technology advancements.
For detailed manuals, operational guides, and technical documentation, please refer to the resources provided with your machine or contact our support team.
Your satisfaction and success in brick manufacturing are our priorities. We are committed to providing reliable support and expert services to help you achieve consistent quality and productivity with your Clay Brick Making Machines.
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